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Expert moment | Qiu JiFu was invited to attend the

[Abstract]:

Recently, Qiu JiFu, chief engineer of Shanghai Design and Research Institute of TIANS Group and director of HVAC, was invited to share the theme of "Discussion on Design of car-t cell treatment and purification system" at "2020 Fugo biopharmaceutical technology exchange meeting". Share HVAC design, car-t operation, energy consumption reduction, etc

 

"2020 Fugo biopharmaceutical technology exchange meeting" was held in Nanjing biomedical Valley, Jiangbei new area, and sponsored by Fugo PHT pharmaceutical industry. With the theme of "reducing cost and increasing efficiency, promoting manufacturing excellence", experts and pharmaceutical equipment enterprises of biopharmaceutical industry were invited to exchange views on the rapidly developing new mode, new technology and new process of biopharmaceutical production, from the aspects of regulatory policy, quality compliance, cost saving, facilities, equipment and process challenges, so as to solve technical problems and reduce costs for Biopharmaceutical Enterprises Efficiency provides new ideas and new methods to provide more help for high-quality development of enterprises.

 

 

In the process of sharing, chief engineer Qiu JiFu deeply expounded and analyzed why car-t cell operation area adopts double aisle unidirectional flow design, whether multiple car-t operating rooms can share a set of air conditioning system, how to reduce or avoid the impact of biological safety cabinet on room pressure difference, and how to effectively reduce the energy consumption of air conditioning system in car-t cell operation area. He was highly praised by the audience, and actively asked questions and discussed typical problems in practical application with Qiu JiFu.

As a well-known general contractor service provider of large-scale pharmaceutical project construction and a national high-tech enterprise, TIANS Group has many experts and rich project experience in biomedical industry. It has participated in and led the construction of nearly 100 biopharmaceutical plants meeting the requirements of China's new GMP, FDA and EMA. In the future, the group will continue to serve the innovative mechanism of the biomedical industry, take root in the industry, and provide one-stop solutions for biomedical enterprises. In the process of sharing, chief engineer Qiu Zifu deeply expounded and analyzed why car-t cell operation area adopts double aisle unidirectional flow design, whether multiple car-t operating rooms can share a set of air conditioning system, how to reduce or avoid the impact of biological safety cabinet on room pressure difference, and how to effectively reduce the energy consumption of air conditioning system in car-t cell operation area. He was highly praised by the audience, and actively asked questions and discussed typical problems in practical application with Qiu JiFu.

As a well-known general contractor service provider of large-scale pharmaceutical project construction and a national high-tech enterprise, TIANS Group has many experts and rich project experience in biomedical industry. It has participated in and led the construction of nearly 100 biopharmaceutical plants meeting the requirements of China's new GMP, FDA and EMA. In the future, the group will continue to serve the innovative mechanism of the biomedical industry, take root in the industry, and provide one-stop solutions for biomedical enterprises.

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Qiu JiFu

Famous pharmaceutical and chemical design experts

Registered Utility Engineer (HVAC), senior engineer. Chief engineer of Shanghai Design and Research Institute of TIANS Group, director of HVAC specialty, member of TIANS science and Technology Committee.

Graduated from Tongji University in 2005. For air cleaning technology, GMP certification has a good understanding, with a clear mind and careful thinking, rich design experience. He has been engaged in the design and technical support of clean workshop system engineering in medical purification industry and pharmaceutical industry for a long time. The projects involved include clean operating room, blood ward, ICU, central supply room, reproductive center and other medical purification projects, as well as freeze-dried powder injection workshop, water injection workshop, large infusion workshop, solid preparation workshop, cosmetics workshop, vaccine workshop, API project, QC laboratory, pilot plant and other pharmaceutical industry clean room projects, including a number of foreign design projects.

He has published many papers in HVAC, chemical and pharmaceutical engineering, cleaning and air conditioning technology, building thermal ventilation and air conditioning, and participated in the preparation of pharmaceutical engineering process design (Second Edition) and pharmaceutical fluid process implementation manual.

18 2020-08
Ingenious gathering and skillfully seizing the work of medical design——Interview with Ding ZhiJie, vice president of TIANS Group

[Abstract]:

 

Our multi-faceted efforts are only to deliver a project beyond our expectations to our customers. ". Recently, Ding ZhiJie, vice president of the group and chairman of the Department of biomedicine, said that the official account of the pharmaceutical industry was published in the interview with the pharmaceutical industry.

 

Interview with Ms. Ding ZhiJie, vice president of TIANS Engineering Technology Group Co., Ltd., chairman of biomedical business department and professor level senior engineer -- engineering design, as an important link in the whole pharmaceutical industry chain, is directly related to whether the quality of products can be guaranteed. Through an exclusive interview with Ms. Ding ZhiJie, vice president of TIANS Engineering Technology Group Co., Ltd. (hereinafter referred to as "TIANS Group"), chairman of biomedical business department and professor level senior engineer, we witnessed the growth of a generation of female designers.

Back in the 1980s, China was in the early stage of GMP implementation. Ding Zhijie, who graduated from the Department of biochemical engineering of East China University of science and technology in 1986, joined the Shanghai Pharmaceutical Design Institute of the State Administration of Medicine (now renamed as Sinopec Shanghai Engineering Co., Ltd.) to engage in design related work, which is the beginning of her taking root in the pharmaceutical and chemical industry.

Ding ZhiJie

Vice president of TIANS Engineering Technology Group Co., Ltd

Chairman of biomedical Division

professor of engineering

 

A series of labels such as "project manager in the second year of employment" and "learning from medical Design Master Zhu ZhongFen" all add to the legend of this talented woman. However, she is particularly low-key. For her own experience, she simply uses the word "lucky" to summarize it. Business is shining, and then it is a long lamp. He has presided over the design project of blood products with the largest output and the highest degree of automation in China, the most intelligent and information-based monoclonal antibody design project in China, the first cell therapy design project meeting the requirements of EU GMP, the first batch of fully automated traditional Chinese medicine extraction project, the National Engineering Research Center project of biochip (one of two in China), and the first in China Organization Engineering National Engineering Research Center project.

In the field of pharmaceutical engineering, the projects designed by Ding Zhijie cover almost all types of the industry: biological products (including blood products, vaccines, monoclonal antibodies, recombinant proteins, cell therapy, gene therapy, etc.), extraction and pretreatment of traditional Chinese medicine, solid preparation, oral liquid, large infusion, water injection, pre filled water injection, powder injection, freeze-dried powder injection, diagnostic reagents, etc Medical devices, large R & D centers and large animal laboratories.

From small pilot plant to large pharmaceutical project with investment of more than 2 billion yuan, the design concept has always been in the leading position in the industry. It has not only passed the inspection of GMP in China and reached the domestic advanced level, but also some projects meet the requirements of FDA and EMA of EU, reaching the international advanced level.

From her initial work unit to Foster Wheeler (Hebei) Engineering Design Co., Ltd., until she joined TIANS Group in 2019, her 35 year design career and rich experience in international and domestic projects make her have a particularly profound feeling for this industry.

 

Work comes from love

In 2019, a total of 10 excellent designers were selected in the "most beautiful female designer selection activity" sponsored by Hebei Engineering Survey and Design Consulting Association, among which Ding Zhijie won the first place of "the most beautiful female designer" in the survey and design industry of Hebei Province with her top design ability and excellent professional quality.

Ding ZhiJie won "the most beautiful female designer"

 

"There are three reasons why I think it is important to be able to achieve what we have achieved." Ding ZhiJie said, "the first thing is to love, which is also the most important point. Only when you like your work and find fun in your work, you will feel happy even if you are in difficulties. Second, they are eager to learn. They are always curious about new things. When it comes to engineering design, there will be many new ideas. They can keep up with the pace of the times by constantly learning new knowledge and skills. The third is to strive for perfection. In short, we should treat every project as a work of art and try our best to achieve perfection. "

In addition, Ding ZhiJie, as the process director and project manager, has won many awards at the Institute, Ministry and national level. Among them, the project of biochip (Shanghai) Engineering Research Center and Tianjin Hualida Bioengineering Co., Ltd. won the second prize of China excellent engineering consulting achievement, the first prize of excellent design of Sinopec Group, and the project of biochip (Shanghai) Engineering Research Center, and obtained the certificate of outstanding collective in the practical meritorious work competition of key projects of that year.

Her achievements are the best proof of time. Many honors not only confirm her outstanding contribution to the engineering design industry, but also show her heroic spirit of "women are not inferior to men". It is just out of the love of work that so many excellent medical engineering projects have been launched today.

 

Strive for the upstream of biomedicine

At present, the global market scale of biological innovative drugs is in the stage of rapid growth. With Ding ZhiJie joining TIANS Group in 2019, the banner of biopharmaceutical Division will also be handed over to her. In September of the same year, the Shanghai Design and Research Institute of TIANS Group opened a new office in Shanghai, which is also a new design platform for expanding the pharmaceutical industry chain under the existing business system. So far, a leading group with Ding Zhijie and her partner for many years, Dong WenLiang, who is also a leader in the pharmaceutical engineering design industry, has been formed.

"It is our established goal to build a small pharmaceutical design team into the best in China. The reason is that our core employees have more than 20 years of work experience. They have not only worked in the largest pharmaceutical design institute in China, but also worked in international engineering companies. They have cooperation experience with us office, European office and Australian Office in many projects, and have accumulated rich international engineering experience. They are familiar with the relevant regulations of FDA, EMA of EU and tap of Australia, and understand their workflow and methods. " Ding Zhijie said.

Shanghai Design and Research Institute of TIANS Engineering Technology Group Co., Ltd

 

A group of well-known domestic design experts gathered here, relying on their professional design ability, proficient understanding of the process, and rich project experience, will help the pharmaceutical industry to constantly create industry model projects. Ding ZhiJie said, "Shanghai Design Institute will design more milestone projects in the field of high activity and macromolecular biopharmaceuticals, especially in the field of new biological agents such as monoclonal antibodies, vaccines, insulin, cell therapy, oncolytic virus, gene therapy drugs, etc., and is committed to providing Chinese pharmaceutical enterprises with the latest regulatory regulations and industry guidelines Top pharmaceutical facilities. "

 

Walk with engineering design

As an important part of the whole pharmaceutical industry chain, engineering design can be divided into two lines from the perspective of drugs, one is product line: R & D - clinical - production - sales; the other is guarantee line: GLP laboratory construction - production facilities construction - operation and maintenance. Ding ZhiJie said, "no matter which line, engineering design plays an important supporting role in the whole drug life cycle. The quality of design is directly related to the quality of products. For example, for the production facilities of the monoclonal antibody project, not only the biosafety, the flexibility of project expansion, the visibility of supervision and learning, but also the rationality of production flow line, the contradiction between specification compliance and economic benefit, and the rationality of human flow, logistics and waste logistics should be considered in the design to achieve efficient production and avoid the risk of cross contamination. 

At the same time, engineering design is closely related to laws and policies. The premise of engineering design is to meet the specifications. Whether it is the national or industrial standards, the change of each regulation will have an impact on the design. "We will carefully study the draft when we issue the consultation draft, and consider certain foresight in the design." Ding ZhiJie continued, "in the design process, we need to fully consider how to reduce operating costs and energy conservation and environmental protection, so as to make the design more optimized. I call this the true embodiment of the designer level, and that's what we're constantly striving for. "

Facing the problems in the design process, Ding ZhiJie has a different optimism and calm. She has accumulated her own knowledge from every difficulty in her work. "Every project is an opportunity to learn and improve. Peers, customers and suppliers are your teachers, so every project has its merits. However, there will be some regrets for each project. There are many reasons. Sometimes the time is too tight, and sometimes it is restricted by the project investment. Everyone has different requirements for themselves. My requirement is to constantly improve and improve. " Ding ZhiJie said.

 

Drawing a blueprint for development

Ding ZhiJie's biopharmaceutical division is an important part of TIANS Group. Founded in 1998, TIANS Group is headquartered in Shijiazhuang, Hebei Province, with a design and Research Institute in Shanghai. It is a well-known general contractor of large-scale pharmaceutical and environmental protection projects in China. After 22 years of intensive cultivation in the pharmaceutical industry, TIANS Group has more than ten engineering design and construction qualifications. It can provide one-stop services from engineering design, automation engineering, mechanical and electrical installation, environmental protection engineering to commissioning and maintenance, striving to become the EPC leader in the pharmaceutical and environmental protection industries.

Changzhou Jianya project exchange meeting

 

For many years, TIANS Group has been taking technological innovation and personnel training as the two wings to support the enterprise to take off. In terms of technological innovation, TIANS Group has clearly put forward the concept of "R & D funds with a lower limit and no upper limit", and has set up a number of laboratories and scientific research workstations to meet the company's technological innovation needs. In terms of personnel training, TIANS Group established TIANS University as early as 2008, inviting internal and external experts to disseminate cutting-edge management theory and technological innovation achievements to all employees, cultivate internal management backbone and professional and technical talents, and form talent echelon supporting enterprise development.

In addition, TIANS Group has continuously promoted industry university research cooperation, and has established long-term and stable industry university research cooperation relations with many universities and institutes at home and abroad, such as the University of New South Wales, the University of Queensland in Australia, the Institute of process engineering of the Chinese Academy of Sciences, East China University of science and technology, Beijing University of chemical technology, Hebei University of science and technology and other domestic and foreign universities and institutes to jointly solve industry problems.

In order to meet the needs of different aspects of customers, TIANS Group puts forward the service concept of "paying attention to customer needs, improving customer value and exceeding customer expectations", forming a "customer demand" as the service tenet, taking "product technology" as the engineering core, and "turnkey" mode to provide customers with unique technology, engineering, products and other full process services to achieve real significance Delivery at TIANS. "Our multi-faceted effort is to ultimately deliver a project that exceeds expectations to our customers." Ding ZhiJie finally said.

 

This article is a pharmaceutical journalist, Dai QiChang. It was first published on the platform of "pharmaceutical industry". Please indicate the source of reprint.

Link to the original text: https://mp.weixin.qq.com/s/lj1nX8fJYKp_ iJ5s-UH9kA

15 2020-08
TIANS environmental protection makes a wonderful appearance in the environmental New power

[Abstract]:

From August 13 to 15, the 21st China Environmental Expo, the first annual exhibition of environmental protection industry, was held in Shanghai New International Expo Center. The exhibition has a scale of 150000 square meters, gathering more than 1800 well-known environmental protection enterprises from the world.

 

As the leader of T-EPC of environmental protection engineering, TIANS Group arrived on schedule and made great achievements, which won the favor of many visitors.

 

With the development of environmental protection, breaking technical barriers and continuous innovation will be the most important driving force for the industry to advance. Based on its strong scientific research and innovation and environmental engineering design strength, the environmental protection division of TIANS Group has explored a unique T-EPC general contracting mode based on its strong scientific research and innovation and environmental protection engineering design strength, which provides a broader and more forward-looking development idea for the environmental protection industry.

 

At this exhibition, TIANS environmental protection showed the guests the latest research and development technology achievements of waste water and waste gas, more characteristic overall environmental protection solutions for industrial enterprises, and many typical cases of environmental protection projects.

 

Among them, the ozone catalytic oxidation equipment is an independent research and development product of TIANS, which combines the strong oxidation of ozone with the adsorption and catalytic characteristics of catalyst, realizes the efficient mixing of ozone and wastewater through the water distribution system and gas distribution system, and realizes the advanced treatment of wastewater under the action of catalyst. The treatment effect is very good, the ozone utilization rate is more than 95%, and the degree of automation is high. It is unique in the exhibition, attracting many visitors to stop and exchange views, and praise the technology and processing capacity of the equipment.

 

At the exhibition site, there are many people in the TIANS, including many years old friends and many new friends who come here in admiration. Technical staff with full enthusiasm for customers to provide professional technical explanation, to visitors brought a good exhibition experience.

 

 

Liu HaiBing, deputy manager of Technology Department of TIANS environmental protection division, brought a feast of technical knowledge full of dry goods for the participants at the "2020 8th East China water treatment engineer conference" held at the same time as the environmental Expo. He focused on sharing the new technology of high concentration / high biological toxicity / high salinity refractory pharmaceutical chemical wastewater treatment, as well as the necessity of research on this new technology, the results of pilot stage, and practical application cases, which aroused a warm response at the meeting.

 

 

After years of development, TIANS environmental protection has become a "hard core player" in the field of industrial environmental protection with excellent comprehensive strength. In the future, it will continue to improve environmental protection technology, embrace innovation with its own advantages, polish the ecological background of the earth with clever thinking, and create new green forces!

 

15 2020-08
Top of the list | TIANS Group won the National Engineering Design Award

[Abstract]:

Recently, TIANS Group has won four "2019 national excellent pharmaceutical engineering design award" issued by China Pharmaceutical Engineering Design Association.

China Pharmaceutical Engineering Design Association is a national authoritative organization in the field of pharmaceutical engineering design under the leadership of the Ministry of construction and the China Survey and Design Association under the management of the state owned assets supervision and Administration Commission of the State Council. This award is the national recognition of TIANS once again. It is the result of TIANS Group's efforts to lead the future with science and technology, drive development by innovation, and continuously improve the engineering quality and scientific and technological service level.

 

 

Aseptic workshop expansion project of QiLu AnTai Pharmaceutical Co., Ltd. (phase I)

Highlights of the project:the project is a sample project for the transformation of new and old kinetic energy in Shandong Province. Based on the concept of "green" development, a series of innovative engineering design concepts have been adopted to achieve several "first in China". For example, the whole process automatic control of aseptic API production has been realized for the first time in China, and the completely closed system for material transportation of the whole production line has been innovated. The automatic online cleaning, sterilization, wetting and testing system of sterilization filter is designed, and the veritable automatic CIP and sip system design is realized. The whole country has taken the lead in designing a fully intelligent energy management center to realize intelligent regulation of cold and steam consumption and real-time supervision of cold, hot, water, electricity and gas. Meanwhile, the project successfully passed the GMP certification of China and 10 certification certificates of FDA and EDQM of EU in December 2018. The project was awarded "2017 Sino US energy management contract demonstration project".

Waste gas treatment project of thioerythromycin fermentation in YiLi ChuanNing Biotechnology Co., Ltd

Highlights of the project:the project creatively applies molecular sieve adsorption device to the treatment of fermentation waste gas in pharmaceutical industry for the first time to effectively remove VOCs and eliminate the odor of waste gas. At the same time, according to the characteristics of VOCs waste gas, new molecular sieve adsorption materials are selected. The developed molecular sieve materials have high heat resistance, acid and alkali corrosion resistance, and can be regenerated under high temperature conditions, so as to overcome the high temperature resistance of traditional adsorption materials It is difficult to deal with the technical bottleneck of high boiling point VOCs. It has solved the bottleneck problems that restrict the application of waste gas treatment technology, such as large equipment investment, high operation cost and poor operation stability in the field of VOCs waste gas treatment in the pharmaceutical industry. It has opened a precedent for the domestic air volume and low concentration fermentation organic waste gas treatment to meet the standard. It has effectively promoted the development of environmental protection technology in the domestic pharmaceutical industry, and the technology has reached the domestic leading level.

ChiFeng Pharmaceutical Co., Ltd. moved out of the city into the park technical transformation phase III Project

Project highlights:the project is one of the key projects supported by the policy of enterprises returning to the city and entering the park in the central city of Chifeng. The project adopts the advanced enzyme separation process to prepare intermediate technology, which has the advantages of simple process, less investment, less energy consumption and solvent consumption, significantly reduced production cost and less environmental pollution. The yield of the product is increased by 6%, the cost is reduced by 15%, and the by-product is simple, which is more conducive to the later recovery and treatment.

Technology upgrading project of human synthetic API in ShanDong LuKang Pharmaceutical Co., Ltd

Project highlights:compared with the mainstream technology in the market, the production process of this project is 5% higher in yield and 10% lower in production cost. So as to occupy an advantage in this market area. The utilization rate of solvent increased by 24% on average. Acetonitrile recovery adopts advanced membrane process, which reduces steam consumption by 30 ~ 50% compared with traditional distillation system; cephalosporin wastewater distillation adopts vacuum distillation process, which reduces steam consumption by 30 ~ 40% compared with traditional atmospheric distillation system; steam tail gas heat is used to increase feed temperature and effectively reduce energy consumption; solvent recovery tower kettle adopts gravity flow mode to reduce energy consumption; distillation column adopts vacuum distillation process to reduce energy consumption The automatic control system can adjust the refrigerant flow according to the tower bottom temperature and solvent evaporation, effectively reducing the consumption of circulating water and chilled water.

The eagle flies into the sky, and the fish soars to the bottom. The award-winning of TIANS Group marks that the main technical achievement indicators of each project belong to the domestic advanced level in the same period. The project members adhere to the concept of "exceeding customer expectations", and at the same time, they have also made important contributions to promoting the technical development of pharmaceutical engineering construction industry, greatly enhancing the brand awareness and reputation of TIANS.

15 2020-08
Authoritative certification | TIANS Group has made new breakthrough in energy saving automatic control system of pharmaceutical enterprises based on big data

[Abstract]:

On July 31, 2020, the application project of energy saving automatic control system for pharmaceutical enterprises based on big data, a special project undertaken by TIANS Group for the construction of Jingnan achievement transformation demonstration area, was reviewed by the expert group, and passed the acceptance smoothly, indicating that the group has made a new breakthrough in the direction of energy saving automatic control of pharmaceutical enterprises.

The acceptance review meeting was organized and presided over by Hebei Science and technology department. Experts from Hebei Academy of Sciences, Hebei Economic Information Center and Hebei University of science and technology were invited to form an acceptance expert group. Zhang XinQiao, director and vice president of TIANS Group, Wang HeBin, deputy general manager of TIANS automation technology company, and Li Wei, engineer of TIANS automation technology company, were invited to participate With the defense.

 

Wang HeBin, deputy general manager of the automation technology company of TIANS Group, made a detailed report on the implementation of the project, the technical problems solved, the scientific and technological achievements and benefits achieved, and Li Wei, engineer, demonstrated the system management function module. After the inquiry and discussion of the expert group, it was unanimously agreed that the project has completed all the task indicators specified in the mission statement. The energy-saving automatic control system for pharmaceutical enterprises based on big data has solved the problems of insufficient energy management and poor quantitative assessment effect of pharmaceutical enterprises. The project has achieved remarkable results, with good economic benefits and technical improvement.

 

Project highlights

The project realizes the collection, management and analysis of energy data of pharmaceutical enterprises by using Internet of things, big data and other technologies, establishes a visual intelligent energy consumption analysis platform, realizes the functions of real-time monitoring, alarm management, statistical report, intelligent analysis, and achieves the purpose of visual energy consumption management. At the same time, the system is seamlessly connected with the enterprise's MES and ERP systems, and the integrated management of relevant data is realized through three-level computer decentralized control.

 

The successful acceptance of the project marks a new breakthrough in the industrial Internet of things and big data technology,It can fully meet the general needs of energy management of domestic pharmaceutical enterprises and provide strong support for the pharmaceutical industry. The system has been successfully used in Shandong, Inner Mongolia, Jiangsu and other pharmaceutical enterprises. The system has strong stability, simple operation, smooth operation and good user feedback.

In the future, the group will actively carry out industrial energy-saving automatic control research in combination with the development direction of the Internet of things and big data, promote the transformation of scientific research achievements and the industrialization process, and create an integrated solution supplier for intelligent manufacturing in the pharmaceutical industry.

 

With automation and information technology as the core, TIANS Automation Division focuses on the fields of medicine, environmental protection and metallurgy, grasps the core automation technology of the main production process and auxiliary production process in the production process, and provides customers with personalized and integrated automatic control system solutions to meet the process requirements according to the industry characteristics.

The automation division has more than 50 professional and technical personnel of automation and informatization, and grade I qualification of electronic and intelligent engineering professional contracting. Over the past 15 years, with cutting-edge technology and customized solutions, TIANS automation has helped to build a smart factory. With outstanding quality, reliable reliability, leading technological achievements and unremitting pursuit of innovation, it has finally realized intelligent manufacturing.