Bio Wastewater Inactivation Equipment-TIANS Engineering Technology Group

Introduction Intelligent and efficient inactivation unit is a kind of equipment that uses steam to inactivate bioactive wastewater according to the principle of high-temperature inactivation. The equipment is composed of waste water collection tank, heat exchanger, ejector, maintainer, alkali washing tank, water washing tank, automatic control system, etc. It is energy-saving, environmentally friendly, stable and reliable, fully automatic and easy to operate, and is widely used in biopharmaceutical industries such as vaccines, blood products, diagnostic reagents, monoclonal antibodies, gene therapy drugs, cell therapy drugs, etc. Currently available units: for continuous inactivation and intermittent inactivation.

: Heat Exchanger

It is rolled from the whole plate，with no welding seam in the middle and all automatic welding has no damage to the plate. and will not cause perforation or internal leakage of the plate
Sealing strips at both ends of the heat exchanger are beveled to ensure penetration and reduce stress. Release stress from inside and outside during welding After welding is completed, stress is released through vibration treatment to avoid leakage.

: Ejector

Make full use of latent heat of vaporization of steam，with compact structure,small resistance and no vibration
Special flow channel size high flow rate design and appropriate cleaning scheme can prevent the material from remaining due to the long-term operation of particles in the material

: Maintainer

Special runner size is selected，on-line cleaning is carried out the structure is compact，no dead comers of materials exist,the resistance is small, no scaling,no coking matter and no material adhesion are realized

: Automatic Control

Siemens S7-1200PLC control system is adopted and the touch screen is equipped to facilitate on-site control. The intelligent system can multi-point sample the temperature, pressure and flow value of equipment with a sampling period of 200 ms
The system judges all temperature, pressure, flow signals and takes corresponding measures. For high-risk alarms, the system forcibly interrupts the process and switches to the safety mode.

Inactivation efficiency is 100%

According to the experiment, the effective inactivation time is determined, and the safety factor is added, which is more reliable and energy-saving, and the active wastewater treatment is safer.
Energy saving and environmental protection

The heat is fully recovered in the inactivation process, which is more energy-saving; Do not add acid-base solution in the inactivation process, which is more environmentally friendly.
Intelligent control

According to the change of steam pressure, the inactivation temperature and time are intelligently determined to ensure the stable and reliable inactivation effect. Deactivation, cleaning, blowdown and other operations are automatically switched, data such as pressure and temperature are monitored in real time, historical inactivation curves are automatically recorded, and data reports are generated.
Exquisite production

The whole equipment is bright and clean, which completely matches the production environment of clean workshop; The overall skid-mounted design of the equipment, complete processing in the workshop and combined installation on site are convenient and quick, and the construction is simple.