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Resource CenterIntelligent Instantaneous Sterilizing Equipment
BusinessIntelligent Instantaneous Sterilizing Equipment
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Introduction
Sterile, One Click Delivery
Intelligent instantaneous sterilization machine is a sterilization equipment that utilizes the principle of short-term high-temperature sterilization, fully utilizes the latent heat of steam, and achieves pure countercurrent heat exchange through a new type of heat exchanger.
This equipment consists of a heat exchanger, a maintainer, an injector, an automatic control system, and other parts. It is energy-saving, environmentally friendly, stable and reliable, easy to operate, and has a sterile rate of up to 99.9%. It is widely used in industries such as fermentation pharmaceuticals, amino acids, enzyme preparations, wastewater inactivation, and food and beverage.
At present, we have: Type I intelligent instantaneous consumption machine - direct heating air consumption intelligent instantaneous consumption machine; Type II intelligent instantaneous continuous consumption machine - direct heating water consumption intelligent instantaneous continuous consumption machine; There are four models of Type III intelligent instantaneous consumption machine - indirect heating air consumption intelligent instantaneous consumption machine and Type IV intelligent instantaneous consumption machine - indirect heating water consumption intelligent instantaneous consumption machine.
Equipment Construction
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Heat Exchanger
It is rolled from the whole plate，with no welding seam in the middle and all automatic welding has no damage to the plate. and will not cause perforation or internal leakage of the plate
Sealing strips at both ends of the heat exchanger are beveled to ensure penetration and reduce stress. Release stress from inside and outside during welding After welding is completed, stress is released through vibration treatment to avoid leakage.
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Ejector
Make full use of latent heat of vaporization of steam，with compact structure,small resistance and no vibration
Special flow channel size high flow rate design and appropriate cleaning scheme can prevent the material from remaining due to the long-term operation of particles in the material
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Maintainer
Special runner size is selected，on-line cleaning is carried out the structure is compact，no dead comers of materials exist,the resistance is small, no scaling,no coking matter and no material adhesion are realized
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Automatic Control
Siemens S7-1200PLC control system is adopted and the touch screen is equipped to facilitate on-site control. The intelligent system can multi-point sample the temperature, pressure and flow value of equipment with a sampling period of 200 ms
The system judges all temperature, pressure, flow signals and takes corresponding measures. For high-risk alarms, the system forcibly interrupts the process and switches to the safety mode.
Advantages
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High Sterility Rate
Sampling from the equipment outlet ensures sterility rate of 99.9%
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Energy Saving and Environmental Protection
Heat exchange between hot and cold materials in the heat exchanger saves steam by more than 70% compared with actual consumption
After heat exchange, the temperature of the material basically does not need to be lowered again, and the cooling water is saved by more than 90%
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Less Destruction of Culture Medium
The color of the culture medium is not significantly different from that before sterilization by adopting short-time high-temperature rapid sterilization, thus reducing the nutritional damage of the culture medium under high temperature for a long time
Requirements for materials are extensive, and materials such as corn steep liquor and corn flour can be completely sterilized
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Stable Operation
The control unit intelligently determines the sterilization temperature and time according to the steam pressure change to ensure stable and reliable sterilization effect.The ejector is made of heat exchanger with special flow channel size by special welding process, which has no damage to the plate, no perforation of the plate, no internal leakage or external leak
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Easy to Operate
Integrated design is adopted with exquisite design and neat appearance
No noise or vibration can greatly shorten sterilization time and improving working environment
Automatic control is adopted to improve work efficiency and reduce labor intensity
Typical Case
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