BOOK
中文
Tender Hall 
Resource CenterIntelligent Instantaneous Sterilizing Equipment
BusinessIntelligent Equipment
-
Introduction
Sterile, One Click Delivery
Intelligent Instantaneous Sterilizing Equipment is a sterilization equipment adopting high-temperature short-time sterilization technology, integrated with high-efficiency heat exchangers, innovative hold tubes and injectors, and operated via intelligent algorithms.
Boasting more than 20 core patents, this equipment meets the four-top-tier standards of ultra-high sterility, outstanding energy efficiency, optimal economic benefits and superior operational stability. It ranks first in national sales and has obtained authoritative certification for reaching the leading domestic technical level. It is widely used for sterilizing liquid materials and inactivating active substances across industries including new materials, biopharmaceuticals, as well as food and beverages.
Equipment Construction
-
-
Heat Exchanger
It is rolled from an entire sheet of plate with no weld seams in the middle. The fully automatic welding causes basically no damage to the plate, does not result in plate perforation, and prevents internal leakage;
The sealing strips at both ends of the heat exchanger are beveled to ensure complete weld penetration and reduce stress. During welding, stress is released from the inside out; after welding is completed, vibration treatment is carried out to release stress, avoiding external leakage.
-
-
Ejector
Make full use of the latent heat of vaporization of steam, with a compact structure, small resistance, and no vibration;
Special flow channel size, high flow rate design and appropriate cleaning scheme prevent material residue caused by long-term operation of particles in the material itself;
Special structure ensures uniform heating and avoids coking and scaling caused by excessive local temperature of materials;
For special materials, an ultrasonic descaling device is added at the material inlet.
-
-
Maintainer
Special runner size is selected，on-line cleaning is carried out the structure is compact，no dead comers of materials exist,the resistance is small, no scaling,no coking matter and no material adhesion are realized.
-
-
Automatic Control
Siemens S7-1200PLC control system is adopted and the touch screen is equipped to facilitate on-site control. The intelligent system can multi-point sample the temperature, pressure and flow value of equipment with a sampling period of 200 ms;
The system judges all temperature, pressure, flow signals and takes corresponding measures. For high-risk alarms, the system forcibly interrupts the process and switches to the safety mode;
The system supports ODBC/SQL standard databases and can provide OPC, DP, and MODBUS interfaces. It can act as a server or a client;
When necessary, it can provide parameters such as protocols and can be connected to the main DCS control system of the fermentation workshop for control.
Advantages
-
Sterility Rate 99.99%
Determine the sterilization time according to the equivalent sterilization curve and add a safety factor;
More reliable: Verified by near a thousand sets of equipment, sterility is not an empty talk;
More thorough: The equipment is completely emptied with no residues, ensuring thorough sterilization;
More efficient: Upgraded spiral plate heat exchanger for more efficient heat transfer.
-
Energy Saving and Environmental Protection
Cost recovery takes an average of 10 months;
Heat exchange between hot and cold materials is achieved, saving more than 70% of steam;
There is no need for secondary cooling of materials after heat exchange, saving more than 90% of cooling water.
-
Intelligent Control
Intelligently determine the sterilization temperature and time based on changes in steam pressure to ensure stable and reliable sterilization results;
Intelligently handle abnormal production technical indicators to ensure product quality;
Automatic switching between operations such as empty/water disinfection, continuous disinfection, cleaning, venting, making it convenient and efficient;
Real-time display of on-site data such as pressure and temperature at various monitoring points, query of historical sterilization curves, and export of data reports.
-
Ingenious Design
Precisely designing every inch of detail;
Integrated equipment design for easy transportation and installation;
The maintainer selects a special flow channel size to prevent scaling;
The ejector features a high-flow design for more stable operation;
Full argon flushing welding and mechanical hole opening ensure sterility;
The heat exchanger with core patented technology adopts special process welding to eliminate internal and external leakage.
Typical Cases
Online Message
